Variability Reduction is one of HMC's
primary service offerings that provides clients with a philosophy and
methodology for permanently reducing manufacturing variations that negatively
impact performance.. Variability Reduction is a key aspect of our Holistic
Manufacturing philosophy that truly helps our clients
acheive breakthrough results.
Even small disruptions can propagate throughout
a manufacturing process, with significant impact on performance. Holistic
Manufacturing is a very practical approach that consistently
yields dramatic results. A key aspect of the philosophy is that even
slight variations and disruptions in the manufacturing process can have
an important impact on the entire organization.
The manufacturing conversion process is a science.
Systematic problem solving approaches are critical
to achieving long lasting results.
The plant must be used as a learning environment:
from physical asset control to information asset management.
Use minimum resources.
Focus on "lost opportunities" and "things gone very
Isolate disruptions and thereby control the process.
React only to statistically significant events.
Increased yield, improvements in throughput, and lower rejects through
dramatic reduction of disruptions.
Gain competitive advantage by leveraging process knowledge.
Improvements go directly to the bottom line.
The Holistic Manufacturing approach
provides simple, credible and sustainable results:
Our system is simple by design; it is adopted easily by the factory
workers. We work side-by-side with all the people involved to steer
them through the difficult changes.
We have proven that the Holistic
Manufacturing methodology increases throughput
and can be managed easily, especially where the exercise has been
preceded by headcount reductions.
Results are holding and continuing to improve for ALL of
our previous clients.
View our client
success stories to see how HMC has
help other organizations reduce variabiity and achieve sustainable improvements.
Variability reduction is the key to improving manufacturing
performance. Contact an HMC
representative to discuss how HMC
can help your company achieve breakthrough results.